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Lighting Forum
Angel Eyes, DDEs, lighted rings, Clear Turn Signals, LEDs, Xenon, HID, or Bi-Xenon. If it lights up and you want to discuss it, post here!

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Old 09-12-2012, 05:38 PM   #1
Essing
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Join Date: Dec 2010
Location: CT
Posts: 116
My Ride: 2004 325xi
replace factory ballast with aftermarket

Last winter I had issues with flickering and failure of my passenger side factory xenon. Did lot of search, research and troubleshooting. Checked the ground connections, swapped bulbs, swapped ballasts, swapped ignitors. I could not isolate the problem. I finally said screw it and plugged in a Morimoto 3Five ballast. All works fine and has for 6 months plus.

My solution for sealing the projector innards from the elements (due to the ballast wire to the bulb connection) is not elegant and a temporary solution at best. I'd like to incorporate the factory black dome/seal if possible. Swapping bulbs etc means removing a bunch of tape and plastic.

I'm looking for ideas to do this in a more permanent way. For those that have tackled this one, any thoughts are appreciated.
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2004 330xi 6spd
2003 325i 5 spd
2003 325i 5 spd
2007 335i 6 spd
1985 635 Euro csi 5 spd
1986 535i 5 spd
1984 320i Baur 5 spd
1981 323i Euro 5 spd

Last edited by Essing; 09-12-2012 at 05:48 PM.
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Old 09-20-2012, 12:05 PM   #2
Essing
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Join Date: Dec 2010
Location: CT
Posts: 116
My Ride: 2004 325xi
Wow after >125 views nothing.

If figured out the fix. The ballasts that I have (morimoto 3five) with d2s output plug is too bulky and not practical to seal through a grommet. TRS sell ballasts with Amp fitting rather than D2S fitting. That combined with a adapter with D2S on one end and Amp on the other does the trick

I'll have a pair of D2S Morimoto 3Five ballasts for anyone interested.

-Bill
__________________
2004 330xi 6spd
2003 325i 5 spd
2003 325i 5 spd
2007 335i 6 spd
1985 635 Euro csi 5 spd
1986 535i 5 spd
1984 320i Baur 5 spd
1981 323i Euro 5 spd

Last edited by Essing; 09-20-2012 at 02:52 PM.
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Old 10-02-2012, 09:43 PM   #3
pifane
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Join Date: Oct 2009
Location: Province of Quebec, Canada
Posts: 126
My Ride: Many
I still have the same problem avec replacing air intake. I unpluged ground and I think that I damaged something by doing this because battery was unplugged and I played in the hood for 2 hours, arround the light, moving wire and etc.....
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