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DIY: Do It Yourself
Post here to share or improve your wrench turning skills! All BMW E46 DIY tips, tales, and projects discussed inside. Learn to work on your car and know the right BMW parts you will need!

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Old 03-01-2013, 07:53 PM   #1
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Join Date: Mar 2013
Location: Australia
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My Ride: 325i
Fan wont turn on after upgrading from clutch fan

I just removed my clutch fan and installed a new bosch electric fan to replace it, plugged in to the original connector. The new fan doesn't appear to turn on, with the car running, or when I turn the AC on. The two main wires have 12V running to it, and I'm not sure what to test with the 3rd wire. I tried unplugging the connector on the bottom radiator hose and it still wouldn't turn on. The 50A fuse in the glove box appears to be fine.

I upgraded due to my original thermo fan on the front of the radiator having the same problem. Any ideas what to check next?
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Old 03-01-2013, 08:58 PM   #2
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Location: Prescott, AZ
Posts: 273
My Ride: 2004 330Ci Conv.
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Did you leave anything out of the conversion?

I was working on my cooling system the past two weeks and finally got it put together today (leaking expansion tank). Anyways I was filling and bleeding the cooling system and was warming up the car to check for leaks.

I wanted to see if my pusher AUX fan (Auto with clutch fan) would turn on so I kept an eye on the engine temp an gauge as I checked for leaks. The engine got out to operating temp, the t-stat opened up but the AUX fan never came on. So I wondered what the problem is and realized I front to connect that small box that sits on the radiator fan shroud. I don't know if this is part of the cooling system but once I plugged it in the fan kicked right up.

When you did your AUX to Electric Fan conversion did you remember that little box on the old fan shroud? I wonder if that maybe your issue. Good luck!
2004 BMW 330Ci Convertible
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Old 03-01-2013, 09:00 PM   #3
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Yep made sure I swapped that box over as well. I think that has something to do with the air recirculation.

Last edited by stocky21; 03-01-2013 at 09:26 PM.
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Old 03-01-2013, 11:45 PM   #4
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Location: CT
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The fan is controlled by the engine management computer, and is turned on based on these inputs:

Coolant outlet temperature, measured by sensor in lower radiator hose
Calculated (by the computer) catalyst temperature
Vehicle speed
Battery voltage
Air Conditioning pressure (calculated by IHKA)

The fan does not automatically go on when the A/C is switched on.
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Old 03-02-2013, 08:38 AM   #5
Zero. Leaks.
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Location: NYC
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My Ride: '02 330i 6MT
+1 fan won't turn on if it doesn't need to.
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